All-round AI vision inspection for whole units and parts, covering appearance, dimension and error-proofing with high precision and detection rates in complex mixed-model production
Appearance · dimension · error-proofing — one vision system covering the key quality nodes from whole units to parts
Detects scratches, dents, dirt and paint loss on product surfaces, achieving fine recognition in a wide field and reliably catching flaws the eye can barely see
High-precision measurement of key dimensions — gaps, flushness, angles, length/width, area, holes and relative positions of structural parts — with automatic vision calibration and global 3D coordinate measurement
From labels to sub-assemblies, it verifies assembly consistency and accuracy, eliminating wrong parts, missing parts and mismatched information at the source.
Imaging and algorithms are optimized together for stable operation with high detection and low false-alarm rates under high reflectivity, complex textures and mixed-model production
Multi-path lighting and high-resolution imaging reliably reproduce fine features
Defect recognition and high-precision measurement suited to complex textures and mixed production
Real-time OK / NG output with high detection and low false-alarm rates
Inspection data returns to the line and systems to drive closed-loop handling
Appearance, dimension and error-proofing all meet industrial standards in recognition, flexibility, data and usability
2D and 3D vision combined with AI classification, template matching and OCR for precise wide-field small-target recognition
Handles complex mixed flows with multi-variant follow-along inspection and automatic program switching
Results are stored and uploaded to the management platform in real time, supporting traceability, statistics and analysis
The software is general-purpose and friendly, combining flexibly with hardware
Modular design lowers the deployment and maintenance barrier, while four gates check in sequence so every defective unit is intercepted and none leaves the line
Fully modular across mechanics, electrics and software — decoupled modules combine as needed to suit different lines and stations, deploying fast, running stably with few faults
Real-time tracking blocks the faulty unit precisely, containing the issue at the current station
Diverted to the rework loop and returned to the line after passing re-inspection, without breaking main-line cycle time
Inspection information is printed and applied automatically, so the anomaly stays visible and traceable with the unit
Data is written to MES and verified by scanning at line-off, preventing defective units from leaving
